China OEM Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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jaw coupling

Using Jaw Couplings in Applications with Varying Operating Temperatures

Jaw couplings are versatile and can be used in a wide range of operating temperatures. The suitability of jaw couplings for applications with varying temperatures depends on the specific material used in their construction.

Typically, jaw couplings are available in various materials, including:

  • Aluminum: Aluminum jaw couplings are suitable for applications with moderate temperature ranges. They offer good strength and are lightweight, making them ideal for many industrial applications.
  • Steel: Steel jaw couplings have higher strength and are suitable for applications with higher temperatures. They can handle more demanding conditions and are commonly used in heavy-duty machinery and equipment.
  • Stainless Steel: Stainless steel jaw couplings provide excellent corrosion resistance and are well-suited for applications that require resistance to moisture, chemicals, and high temperatures.
  • Other Specialized Materials: Some jaw couplings are made from specialized materials, such as high-temperature alloys or composite materials, to handle extreme operating conditions.

When selecting a jaw coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range the coupling will experience. Choosing the right material ensures that the jaw coupling can perform reliably without undergoing excessive wear or premature failure due to temperature-induced stresses.

In summary, jaw couplings can indeed be used in applications with varying operating temperatures, provided that the appropriate material is chosen based on the specific temperature range and environmental conditions of the application.

jaw coupling

What are the cost implications of using jaw couplings compared to other coupling types?

When considering the cost implications of using jaw couplings compared to other coupling types, several factors come into play. Jaw couplings offer certain advantages and disadvantages in terms of initial cost, maintenance, and overall performance. Here’s a breakdown of the cost considerations:

  • Initial Cost: In terms of initial cost, jaw couplings are generally more budget-friendly compared to some other coupling types such as gear couplings or disc couplings. Jaw couplings have a relatively simple design, using fewer components, which often makes them more economical to manufacture and purchase.
  • Maintenance: Jaw couplings have a reputation for being low-maintenance couplings. Their elastomer spider is a wear-resistant and replaceable component, which means that in case of wear or damage, only the elastomer needs to be replaced rather than the entire coupling. This feature can contribute to lower maintenance costs and reduced downtime compared to couplings with more complex designs that require complete replacements when worn or damaged.
  • Performance: The cost implications of jaw couplings compared to other types are also influenced by performance considerations. Jaw couplings provide good misalignment compensation and damping of vibrations, making them suitable for a wide range of applications. However, for specific high-torque or high-precision applications, more specialized coupling types like grid couplings or disc couplings may be required. The higher performance capabilities of these couplings might justify their higher initial cost in certain scenarios.
  • Application Requirements: The cost-effectiveness of jaw couplings versus other types depends on the specific requirements of the application. If a coupling’s design features align well with the application’s needs, such as handling moderate misalignment and torque levels, then a jaw coupling may be the most cost-effective choice. On the other hand, if the application demands exceptional torque capacity, high precision, or extreme environmental conditions, a more advanced and costly coupling type may be necessary.

In summary, jaw couplings generally offer a cost advantage in terms of their lower initial cost and relatively low maintenance requirements. However, the most cost-effective choice depends on the specific application and its performance demands. It is essential to evaluate factors such as torque requirements, misalignment compensation, maintenance needs, and operating conditions to determine the best coupling type that balances performance and cost-effectiveness.

jaw coupling

Use of Jaw Couplings in Horizontal and Vertical Shaft Arrangements

Jaw couplings are versatile and can be used in both horizontal and vertical shaft arrangements. Their flexible and misalignment-absorbing design makes them suitable for various applications in different orientations.

Horizontal Shaft Arrangements: In horizontal shaft arrangements, the shafts are positioned parallel to the ground. Jaw couplings are commonly employed in this configuration to connect two shafts, such as those found in motor-driven systems, conveyor belts, and pumps.

Vertical Shaft Arrangements: In vertical shaft arrangements, the shafts are positioned perpendicular to the ground, one above the other. Jaw couplings can also be used in this setup to transmit power between the two vertically aligned shafts. Examples of applications with vertical shaft arrangements include some types of gearboxes, vertical pumps, and certain types of compressors.

It’s important to note that when using jaw couplings in vertical shaft arrangements, the weight of the connected equipment can impose axial loads on the coupling. In such cases, the coupling should be selected to handle both the radial and axial loads to ensure reliable performance.

Whether in horizontal or vertical arrangements, jaw couplings provide a cost-effective and efficient method of power transmission while accommodating misalignment and reducing shock loads. However, it is essential to consider the specific application’s requirements and select the appropriate size and type of jaw coupling for optimal performance and longevity.

China OEM Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling  China OEM Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling
editor by CX 2024-03-27

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